Inspection of refractory linings and systems by drone
The inspection of refractory and industrial plants with the Flyability Elios 3 enables safe inspections of areas that are difficult to access, provide precise 4K images and LiDAR data for accurate condition assessment.
- Increased security
- Time and cost savings
- Comprehensive data acquisition
Inspection of refractory linings and systems with the Flyability Elios 3
Regular inspections of refractory linings and systems are time-consuming and often require costly downtime and risks for those responsible for the system. With our method, however, these inspections can be carried out safely and efficiently remotely, without the need for direct access to the plant.
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Maximum safety
Inspections in dangerous, hard-to-reach areas can be carried out without risk to personnel, as the drone safely explores the narrow and hot environments. -
Comprehensive inspection
Thanks to the high-resolution 4K camera and LiDAR technology, the customer receives precise visual and 3D data for a well-founded condition assessment and effective maintenance planning. -
Time and cost efficient
The use of the drone reduces the need for scaffolding, rope access or plant shutdowns, which shortens inspection times and significantly reduces costs.
A selection of our customers and partners
Flyability ELIOS 3: Drone inspection for refractory linings - maximum safety and minimum downtime
As the person responsible for the safety of your refractory linings and systems, you know how important regular and thorough inspections are.
- Damage to refractory materials cracks, spalling, wear or material deterioration must be recognised at an early stage in order to ensure operational safety and maintain the structural integrity of the systems. However, conventional inspection methods are often time-consuming, expensive and risky.
- With our Drone inspections from Kopterflugcarried out with the Flyability ELIOS 3we offer you a modern solution that addresses all of these challenges. Our drones capture high-resolution 4K images and accurate LiDAR data, enabling a detailed and precise inspection of your refractory linings - without the use of scaffolding, ladders or lifting platforms.
- Thanks to our Cooperation with Züblin - ZCR and other leading experts We offer you a unique combination of state-of-the-art drone technology and in-depth expertise. Although the inspection requires a qualified plant manager, the precise drone images allow them to work particularly efficiently and prepare the inspection report quickly and comprehensively. This minimises downtime and ensures an uninterrupted inspection while your systems remain in operation.
- Our ELIOS 3 drone not only ensures precise results, but also protects plant managers from risky work assignments in hazardous environments. By using the latest drone technology and the expertise of our partners, you save time and money while increasing safety in your plants. The detailed images and reports we provide you with form a solid basis for targeted maintenance measures and long-term planning to maintain the safety and efficiency of your production facilities.
- Set to Kopterflug, the Flyability ELIOS 3 and our partnerships with Züblin - ZCR and other experts, and experience how our drone inspections, combined with the expertise of your plant managers, make your plant inspections safer, more efficient and more cost-effective.
Save time and money when inspecting your refractory systems - talk to our experts now!
Inspection of refractory linings and systems: Flyability ELIOS 3 enables fast and safe inspections.
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Inspection with minimum downtime
Extremely efficient inspection with the Flyability ELIOS drone. -
Maximum occupational safety
Data is recorded from the ground and reports are generated at the desk. -
Precise localisation of the findings
The ELIOS 3 drone generates a point cloud from which the precise flight path and the location of the damage can be read.
Experts for industrial inspections
Our experts develop Customised inspection solutions for refractory systems and use the Flyability ELIOS 3 drone to achieve precise and safe results even in areas that are difficult to access.
What are the advantages of inspecting refractory systems with the Flyability ELIOS 3 drone?
Inspecting refractory systems with the Flyability ELIOS 3 offers numerous advantages: it enables precise 4K images and LiDAR mapping to accurately analyse the condition of refractory materials. The drone can even reach areas that are difficult to access safely without the use of scaffolding or lifting platforms, resulting in significant time and cost savings. It also increases safety, as inspectors do not have to enter dangerous environments.
How does drone inspection differ from conventional methods of inspecting refractory systems?
Drone inspection with the Flyability ELIOS 3 differs from conventional inspection methods in terms of its efficiency and safety. While traditional methods often require the use of scaffolding, ladders or shutting down the plant, the drone can carry out inspections during ongoing operations. This reduces downtime and minimises the risk for plant managers who would otherwise be exposed to hazardous conditions.
Which refractory systems can be tested with the Flyability ELIOS 3?
The Flyability ELIOS 3 can be used to inspect almost all types of refractory equipment, including blast furnaces, rotary kilns, incinerators, reactors and smelters in industries such as chemicals, petrochemicals, steel, cement, glass and environmental technology. The drone is particularly suitable for hard-to-reach and hazardous areas that are difficult for conventional inspection methods to reach.
How safe is it to inspect refractory systems with the Flyability ELIOS 3 drone?
Inspection with the Flyability ELIOS 3 is very safe, as the drone is designed for use in extreme and hazardous environments. It enables precise inspection without direct human intervention in hazardous areas. The drone is also robust and impact-resistant, which minimises the risk of damage to the system or the drone itself. This significantly increases safety for inspection personnel.
How long does it take to inspect refractory systems with a drone?
The duration of an inspection of refractory systems with the Flyability ELIOS 3 depends on the size and complexity of the system. As a rule, however, an inspection can be carried out much faster than with traditional methods, as no time-consuming preparations such as the erection of scaffolding are required. The inspection often only takes a few hours.
Who prepares the expertises and test reports after the drone inspection?
The expertises and test reports following the drone inspection are prepared by our experienced experts at Kopterflug, often in cooperation with partners such as Züblin - ZCR and other specialists. These reports contain detailed analyses and recommendations based on the drone's high-resolution images and LiDAR data.
Is the ELIOS 3 easy to operate and do I need special training?
The Flyability ELIOS 3 requires specialised training to operate as it is used in complex and potentially hazardous environments. Our drone pilots at Kopterflug are fully trained and certified to operate the ELIOS 3 safely and efficiently and to achieve the best results during inspections.
What happens if defects or damage are discovered during the inspection?
If defects or damage are detected during the inspection, our experts immediately draw up a detailed report describing the nature and extent of the damage. This report serves as the basis for targeted maintenance measures and repairs to ensure the operational safety and efficiency of the system.
Can the drone inspection also be carried out during operation?
No, inspection with the Flyability ELIOS 3 cannot normally be carried out during operation, as this could pose risks for both the drone and the inspection results. A brief interruption of operation is required to ensure a safe and precise inspection.
How can I book a drone inspection for my refractory system?
You can easily book a drone inspection for your refractory system by contacting our team at Kopterflug directly. Our experts will be happy to advise you and develop a customised inspection solution that is precisely tailored to your requirements.
Digital precision: 3D point clouds for detailed inspections
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3D measurement & geometry acquisition
We provide accurate measurements and precise documentation of your systems by precisely recording complex structures and providing this data for your DAM system. -
Quick identification of problem areas:
The precise localisation of critical points means that potential risks can be quickly identified and addressed, and the findings can also be assigned to TÜV or testing associations at any time. -
Unlimited possibilities:
Our point cloud data can be exported in various formats to ensure smooth further processing in your existing systems. Whether CAD, BIM or special inspection and maintenance software - we provide you with the data in the required format.
Request inspection of refractory systems
- We look forward to your enquiry and will respond promptly!
Frequently asked questions
Kopterflug is the ideal partner for the drone inspection of refractory systems because we combine state-of-the-art technology, such as the Flyability ELIOS 3, with in-depth expertise in the industry. Through our partnerships with leading experts such as Züblin - ZCR, we offer customised inspection solutions that guarantee maximum safety, efficiency and precision. Our experienced drone pilots and inspection experts ensure that potential damage is recognised early and costly failures are avoided.
Kopterflug has extensive experience in inspecting refractory and industrial plants in various industries, including chemical, petrochemical, steel, cement and more. Our trained drone pilots and inspection experts have carried out numerous inspections with the Flyability ELIOS 3 to precisely analyse the condition of blast furnaces, reactors, incinerators and other hard-to-reach areas. Thanks to our collaboration with renowned partners such as Züblin - ZCR, we offer our customers inspection services at the highest level, improving both safety and efficiency.
Kopterflug supports collaboration with refractory plant inspectors by utilising state-of-the-art drone technology such as the Flyability ELIOS 3 to provide accurate inspection data. Our drones capture high-resolution 4K images and LiDAR data to help inspectors accurately assess the condition of the equipment and make informed decisions. We also work closely with inspectors and experts, such as those from Züblin - ZCR, to develop customised inspection solutions that meet the specific requirements of each installation. This cooperation enables more efficient inspection, minimises downtime and increases safety for everyone involved.
Kopterflug sets itself apart from other providers by combining state-of-the-art drone technology, in-depth expertise and customised inspection solutions. We utilise the Flyability ELIOS 3, a drone specifically designed for inspections in hard-to-reach and hazardous areas, providing high-precision 4K imagery and LiDAR data. Our experienced drone pilots and inspection experts provide efficient and safe inspection services that minimise downtime, save costs and increase operational safety. Kopterflug stands for quality, reliability and customised solutions tailored precisely to our customers' needs.
Kopterflug ensures that all inspections comply with legal requirements by strictly adhering to all relevant regulations and standards that apply to the inspection of industrial and refractory installations. Our inspection experts are fully trained and familiar with current regulations, and our drone pilots are certified to operate the Flyability ELIOS 3 safely and in compliance with the law. In addition, we work closely with experts to ensure that our inspection procedures are regularly updated and adapted to the latest legal requirements. This enables us to guarantee that our inspections are accurate, reliable and fully compliant.
You can easily book a drone inspection with Kopterflug by contacting us directly. Our team of experts are on hand to discuss your requirements and develop a customised inspection solution for your refractory or industrial plant. You can contact us by phone, email or via our online contact form on our website. We will be happy to advise you on the best inspection methods and arrange a suitable date to carry out the inspection.